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would be closed first, just below a drill pipe tool joint. In this way. the well can be
circulated through the choke-and-kill lines before the blind shear rams are
reopened. The cut section of the drill pipe is in the sealed area between the blind
shear ram and the pipe ram. The sheared end of the drill pipe is open enough to
allow mud from the kill line to enter the drill pipe and be circulated to the surface
through the choke line below the closed pipe ram.
Since the BOPs are the primary means of controlling the well in the event of
a kick, the importance of their proper operation and maintenance cannot be
overemphasized. All rig personnel should be familiarized with BOP operation —
their lives could depend on it.
Thorough testing and maintenance of the BOPs must be conducted on the
surface to ensure a long and dependable operational life subsea. For surface
testing, a test stump carrying the male profile of the wellhead provides a landing
area for the BOP stack. When the hydraulic connector at the bottom of the stack is
latched onto the stump, all seals may be checked for leaks. The following should
be observed when surface-testing the BOP:
Any special diagnostic procedures recommended by the manufacturer for
each component should be conducted.
The control system should be pressure tested before testing the BOP.
All components should be tested at rated working pressure.
Pipe rams and annular preventers should be closed around drill pipe to avoid
damaging the seals.
All hydraulic connections and connectors must be inspected carefully for
leaks in pressure testing the BOP stack with a drill pipe test tool installed in the test
stump, it is advisable to leave the bore of the test tool open to the atmosphere so
leaks may be detected quickly. The open bore also prevents the test tool from
becoming a projectile in the event of thread failure because the test pressure acts
across the effective area of the drill pipe cross section and considerable upward
force is generated.
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