Page 90 - 4822
P. 90

Finally  the  water  is  collected  in  the  water  de-gassing
           drum.  Dispersed  gas  will  slowly  rise  to  the  surface  and  pull
           remaining oil droplets to the surface by flotation. The surface oil
           film is drained, and the produced water can be discharged to sea.
           Recovered oil in the water treatment system is typically recycled
           to the third stage separator.

            Gas treatment and Compression
                  The gas train consist of several stages, each taking gas from
           a suitable pressure  level  in the production separator’s gas outlet,
           and from the previous stage.
                  A typical stage is shown to the right. Incoming gas (on the
           right) is first cooled in a heat exchanger. It then passes through
           the scrubber to remove liquids and goes into the compressor. The
           anti surge  loop (thin orange  line) and the surge valve (UV0121
           23)  allows  the  gas  to recirculate.  The  components  are  described
           below.

                  Heat exchangers
                  For  the  compressor  operate  in  an  efficient  way,  the
           temperature of the gas should be low. The lower the temperature is
           the less energy will be used to compress the gas for a given final
           pressure and temperature. However both gas from separators and
           compressed  gas  are  relatively  hot.  When  gas  is  compressed,  it
           must remain in thermodynamic balance, which means that the gas
           pressure  times  volume  over  temperature  (PV/T)  must  remain
           constant. (PV = nkT). This ends up as a temperature increase.
                  Temperature exchangers of various forms are used to cool
           the gas. Plate heat exchangers (upper picture) consist of a number
           of  plates  where  the  gas  and  cooling  medium  pass  between
           alternating  plates  in  opposing  directions.  Tube  and  shell
           exchangers (next picture) place tubes inside a shell filled with of
           cooling fluid. The cooling fluid is often pure water with corrosion
           inhibitors.
                  When  designing  the  process  it  is  important  to  plan  the
           thermal energy  balance. Heat should  be conserved e.g. by  using
           the cooling fluid from the gas train to reheat oil in the oil train.


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