Page 97 - 6634
P. 97

string assembly is lowered through the rotary table and landed in the PGS, which

               has already been set on the spider or moonpool beams below the rotary floor and

               through which the 30-in. casing joint has been lowered. The 30-in. housing joint is

               handled using a housing running tool. Lockdown is accomplished by bolting down

               a split lock plate that secures the 30-in. housing to the PGS. The four vertical posts

               on the permanent guide structure guide subsequent tools and stabilize equipment

               for the BOP stack when it is run and landed on the subsea wellhead.

                      Once a casing string is run and landed in place, circulation is established to

               clean the hole. Then cement slurry is pumped, under pressure, down through the

               casing, through the casing shoe, and up into the casing/hole annulus. The liquid

               cement inside the casing string is displaced with a calculated volume of water or

               drilling  fluid  to  place  the  cement  in  the  correct  position  where  it  sets  (becomes


               solid)  in  approximately  three  to  four  hours.  Usually  the  30-in.  and  20-in.
               casing/hole annulus is cemented back up to the mud line. Besides sealing off the


               upper  formation  zones,  the  cement  provides  a  strong  pile  section  to  support  the
               heavy weight of the BOP stack when it is attached to the wellhead.


                      If formation conditions are favorable, the 13% in., 9% in., and 7-in. casing
               annuli may be cemented up only a few hundred feet inside the shoe of the previous


               casing string. This, of course, increases the amount of recoverable casing when and

               if the well is abandoned. The composition and formation pressures of the various

               zones  encountered,  as  well  as  government  regulations,  determine  exactly  how

               much cement is set in each annulus.

                      The set cement seals each annulus to prevent migration of gases or fluids to

               other zones of the subsoil geologic structure. Cement is also used to shut off highly

               permeable  zones  (potential  lost-circulation  zones),  high-pressure  zones,  or  other

               problem  zones.  Because  of  these  possible  problems,  the  weight  of  the  cement

               slurry  must be controlled closely to avoid placing large hydrostatic loads on the

               formation.  Cementing  protects  the  casing  against  corrosion  from  subsurface

               mineral  waters  and  electrolytic  action  from  the  outside.  Cementing  also  helps
                                                             97
   92   93   94   95   96   97   98   99   100   101   102